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      Thermal Camera Support for RealWear N520 & Z1

      Share thermal video feeds from Flir camera on Realwear

      1. Introduction

      The thermal camera module for the RealWear Navigator™ series is a dual-sensor module that integrates a 48 MP optical sensor and a FLIR Lepton® 3.5 thermal sensor. It allows seamless switching between the visible and infrared spectrums to capture thermal signatures from the environment.

      Designed for hands-free operation, this module connects directly to the RealWear Navigator™ 520 and Z1 smart glasses, offering an immersive and intuitive experience for inspections and diagnostics in industrial environments.

      2. Key Features

      2.1 Advanced Thermography with FLIR

      • Thermal by FLIR technology, from the world leader in infrared imaging.
      • Standard thermal image mode.

      2.2 Hands-Free Operation

      • Voice commands allow users to conduct inspections and diagnostics without interrupting their workflow.
      • Fully compatible with the RealWear Navigator™ 520 and Z1 , ensuring intuitive operation.

      2.3 Rugged and Reliable

      • Intrinsically safe, ATEX Zone 1 verified smart glasses
      • Built to withstand harsh industrial environments.

      2.4 Enhanced Vision Capabilities

      • Combination of thermal and visible sensors to detect anomalies that are invisible to the naked eye.
      • Early detection of potential issues before they become critical.

      3. Use Cases

      3.1 Electrical Inspections

      • Detect abnormal overheating on electrical equipment.
      • Assist in preventive maintenance by identifying unexpected hot spots.

      3.2 Monitoring Motors and Pumps

      • Check operating temperatures of motors and pumps.
      • Detect overheating or abnormal friction in bearings.

      3.3 Building Diagnostics

      • Identify areas with poor insulation or air leaks.
      • Detect thermal bridges through temperature variations on surfaces.

      4. Technical Specifications

      4.1 Thermal Sensor

       

      Specification Details
      Model FLIR Lepton® 3.5
      Thermal Resolution 160 x 120 pixels
      Frame Rate 8.7 Hz
      Field of View (FOV) 57° (horizontal) / 71° (diagonal)
      Temperature Range -20°C to 400°C
      Thermal Sensitivity (NETD) <50 mK
      Spectral Range 8 to 14 µm
      Accuracy High-gain mode: ±5°C or ±5% (typical)
      Low-gain mode: ±10°C or ±10% (typical)

      4.2 Optical Camera

       

      Specification Details
      Sensor 48 MP
      Still Image Resolution Up to 12 MP
      Video Resolution Up to 1080p at 60 fps

       

      5. Installation and Compatibility

      5.1 Compatibility

      • Supported Devices: RealWear Navigator™ 520 and Z1.

      5.2 Module Installation

      1. Connection: Attach the module to the dedicated port on the RealWear Navigator™.
      2. Power Supply: The module is powered directly by the device.
      3. Activation: Follow the on-screen instructions to initialize the module.
      4. Usage: Control the camera via voice commands or Remotely

      6. Contact and Support

      For assistance or additional information: